Replace your cracked, warped, or leaking factory manifolds with the BD Diesel 1041480 Heavy-Duty Ported Exhaust Manifold Set for the 2003-2007 Ford 6.0L Powerstroke. Engineered to outperform the factory manifolds, this complete left and right manifold set features heavy-wall ductile iron construction, corrosion-resistant coating, and CNC-ported runners that deliver improved exhaust flow while dramatically increasing durability.
Factory 6.0L Powerstroke exhaust manifolds are known to warp, corrode, and develop leaks after years of heat cycling. BD Diesel's upgraded design helps eliminate these common issues while improving exhaust gas flow by an average of 16.8% over stock, helping reduce backpressure and improve turbocharger efficiency.
Whether you're replacing failed OEM manifolds during a head gasket repair, turbo replacement, or complete engine rebuild, the BD 1041480 kit is an excellent long-term upgrade.
Features & Benefits
- Heavy-duty ductile iron construction for maximum durability
- Ported runners increase airflow approximately 16.8% over OEM
- Heavy-wall castings resist cracking and warping
- High-temperature corrosion-resistant coating
- Pre-drilled EGT (pyrometer) ports for easy exhaust temperature sensor installation
- Direct bolt-on replacement for factory manifolds
- Includes both driver and passenger side manifolds
- Includes manifold gaskets
- Includes feed pipe mounting hardware
- CARB EO approved for legal use in all 50 states (where applicable)
Why Upgrade?
Over time, the factory exhaust manifolds on the 6.0L Powerstroke commonly experience:
- Exhaust leaks
- Warped sealing surfaces
- Corrosion
- Broken mounting hardware
- Loss of turbo response from exhaust leaks
Installing the BD Diesel manifold set restores a proper exhaust seal while improving durability and exhaust flow for years of reliable service.
Vehicle Fitment
Ford Super Duty
- 2003 Ford F-250 Super Duty 6.0L Powerstroke Diesel
- 2003 Ford F-350 Super Duty 6.0L Powerstroke Diesel
- 2004 Ford F-250 Super Duty 6.0L Powerstroke Diesel
- 2004 Ford F-350 Super Duty 6.0L Powerstroke Diesel
- 2004 Ford F-450 Super Duty 6.0L Powerstroke Diesel
- 2004 Ford F-550 Super Duty 6.0L Powerstroke Diesel
- 2005 Ford F-250 Super Duty 6.0L Powerstroke Diesel
- 2005 Ford F-350 Super Duty 6.0L Powerstroke Diesel
- 2005 Ford F-450 Super Duty 6.0L Powerstroke Diesel
- 2005 Ford F-550 Super Duty 6.0L Powerstroke Diesel
- 2006 Ford F-250 Super Duty 6.0L Powerstroke Diesel
- 2006 Ford F-350 Super Duty 6.0L Powerstroke Diesel
- 2006 Ford F-450 Super Duty 6.0L Powerstroke Diesel
- 2006 Ford F-550 Super Duty 6.0L Powerstroke Diesel
- 2007 Ford F-250 Super Duty 6.0L Powerstroke Diesel
- 2007 Ford F-350 Super Duty 6.0L Powerstroke Diesel
- 2007 Ford F-450 Super Duty 6.0L Powerstroke Diesel
- 2007 Ford F-550 Super Duty 6.0L Powerstroke Diesel
Replaces OEM Part Numbers
- Ford 3C3Z-9430-AB
- Ford 3C3Z-9431-AB
- International 1840770C1
- International 1840994C1
Kit Includes
- Driver side heavy-duty exhaust manifold
- Passenger side heavy-duty exhaust manifold
- Exhaust manifold gaskets
- Feed pipe mounting hardware
Related Products
Complete your repair with:
- BD Diesel Up-Pipe Kit
- OEM or ARP Exhaust Manifold Fasteners
- Turbo Installation Kit
- Turbo Mounting Gaskets
- EGR Delete or Replacement Components
- High-Flow Up-Pipes
- EGT Gauge & Probe
